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Rich Brazell
 Post subject: fuel flow test
PostPosted: Fri Oct 08, 2010 8:21 pm 
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Tony Bingelis, Firewall Foward...fuel flow test.

RB


Last edited by Anonymous on Fri Oct 08, 2010 8:21 pm, edited 1 time in total.

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Rich Brazell
 Post subject: fuel flow test
PostPosted: Sat Oct 09, 2010 7:02 am 
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Dick: Did not mean to mislead you. The fuel flow test in the book is not aircraft specific (T-18, RV, etc), but is very detailed on how to do one for a gravity or boost pump system. Page 175-177. He states to establish an "extreme climb angle." No exact number is given, so what is an "extreme climb angle?" I'll let the others chime in here with a number/numbers, but 30 degrees and above is a number I would use. BTW...EAA, I believe had Tony's books for 20% off. Not sure if is still valid ?

RB


Last edited by admin on Sat Oct 09, 2010 7:02 am, edited 1 time in total.

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Gary Green
 Post subject: fuel flow test
PostPosted: Sun Oct 10, 2010 9:53 am 
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I use about 15 degrees nose high for the fuel flow test. 30 Degrees would considered an aerobatic attitude. I doubt many Thorps can use more that 10 to 12 degrees nose high on a go-around or initial climb out after take-off. I don't really measure the attitude. Just put the tail in a ditch or something to get what you think would be an aggressive climb attitude.

Gary Green


Last edited by admin on Sun Oct 10, 2010 9:53 am, edited 1 time in total.

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Brent Schultz
 Post subject: fuel flow test
PostPosted: Sun Oct 17, 2010 8:54 am 
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Anyone ever put fuel injection on an 0-290GPU? I hear that some experimental systems are made that are good. Just bought an unconverted GPU and am making up a new engine and thinking of running fuel injection.

Brent Schultz
N6CM
Corona Airport


Last edited by admin on Sun Oct 17, 2010 8:54 am, edited 1 time in total.

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dickwolff
 Post subject: fuel flow test
PostPosted: Sun Sep 11, 2011 5:16 am 
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Did the test yesterday on MLM.

16 degrees nose up, 13 USGPH for the last gallon. (Failed.)

_________________
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In theory, theory and practice are the same. In practice, they are not.


Last edited by admin on Sun Sep 11, 2011 5:16 am, edited 1 time in total.

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Jim Mantyla
 Post subject: fuel flow test
PostPosted: Mon Sep 12, 2011 6:06 am 
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Hi Dick,

Wouldn't you want the last gallon to flow the slowest?

Jim Mantyla :-)


Last edited by admin on Mon Sep 12, 2011 6:06 am, edited 1 time in total.

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leewwalton
 Post subject: fuel flow test
PostPosted: Mon Sep 12, 2011 8:34 am 
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remember the gravity feed "Rules",

1.) No sharp turns i.e. avoid 90 deg fittings, stick with 45 deg (AN823) or straight (AN816)
2.) 3/8 lines throughout, no reductions or increase in hose size. No bushings, reducers etc, all components should accept a #6 pipe thread or a #6 flared tube.
3.) #6 fittings only
4.) No check valves, fuel flow transducers etc.
5.) K.I.S.S.! The system should follow as direct a path from the tank to the carburetor as possible no sharp turns, loops etc.
6.) carefully size the lines, hoses such that they have the necessary flex component but at the same time have no excess length, as direct a path as possible.

The system should look as follows. All fittings are either AN816-6 or AN823-6

tank
fitting
hose (no solid line)
fitting
shut off valve
fitting
line or hose
fitting
gascolator
fitting
hose (no solid line)
fitting (AN822-6 90 deg may be necessary here)
carburetor

I can think of one particular Thorp right now that has "gravity feed issues". I took a peek inside and counted <4> 90 fittings before the fuel even made it through the firewall. Gravity feed DOES work but you have to build it right. Think about driving around the block (ignoring traffic rules of course), at every turn, you come to a near stop then turn. Now think about a race track ... don't really have to slow down to make that turn, fluids work the same way.

Hate to harp on this but if you have multiple 90's in your system you may consider a re-work or a fuel pump, it would not surprise me if your flow was less than desirable with min fuel.

_________________
Lee Walton
Houston, TX
N51863,N118LW
KEFD


Last edited by admin on Mon Sep 12, 2011 8:34 am, edited 1 time in total.

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dickwolff
 Post subject: fuel flow test
PostPosted: Tue Sep 13, 2011 4:56 pm 
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No wonder!

tank
bushing/finger strainer (3/8 to 1/4 NPT)
M-M fitting (1/4 NPT)
shut off valve (1/4 NPT)
fitting, 90, (NPT to Hose)
3/8 hose
Hard 3/8 line with compression fitting thru firewall
fitting 90 degree 3/8 comp to 1/4 NPT
bushing (3/8 to 1/4)
gascolator
bushing
fitting, 90, 1/4 NPT to dash 6
hose
fitting, AN822-6 90 deg
carburetor

Note that the 1/4 NPT fittings have a 9/32" thru hole!

_________________
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In theory, theory and practice are the same. In practice, they are not.


Last edited by admin on Tue Sep 13, 2011 4:56 pm, edited 1 time in total.

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leewwalton
 Post subject: fuel flow test
PostPosted: Tue Sep 13, 2011 7:12 pm 
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That will do it!! Let's hear those results when you clean it up ... that is unless you are going to install a fuel pump and "cheat" [;)]

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Lee Walton
Houston, TX
N51863,N118LW
KEFD


Last edited by admin on Tue Sep 13, 2011 7:12 pm, edited 1 time in total.

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dickwolff
 Post subject: fuel flow test
PostPosted: Tue Sep 13, 2011 7:43 pm 
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No. I like gravity. It keeps me grounded.

I'd be surprised if my finger strainer was any different than what most folks have. (ie a coarse screen soldered into a 3/8 NPT brass bushing.) With a 1/4 NPT female outlet one has no choice but to wind in a 1/4 NPT male of some sort, so right off the bat you begin with a 9/32" restriction. Do people drill this first fitting out to 3/8? It appears to be doable.. there's lots of material.

_________________
_________
In theory, theory and practice are the same. In practice, they are not.


Last edited by admin on Tue Sep 13, 2011 7:43 pm, edited 1 time in total.

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leewwalton
 Post subject: fuel flow test
PostPosted: Wed Sep 14, 2011 4:17 am 
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Good point Dick, the outlet on the tank is 1/4 NPT to begin with. Guess that's a necessary evil (along with the AN822 at the carb). Just remove all the other restrictions and see what you get. I wouldn't change the tank flange.

_________________
Lee Walton
Houston, TX
N51863,N118LW
KEFD


Last edited by admin on Wed Sep 14, 2011 4:17 am, edited 1 time in total.

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Jim Mantyla
 Post subject: fuel flow test
PostPosted: Wed Sep 14, 2011 5:48 am 
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Dick,

The tap drill size for a 1/4NPT is 7/16". It will not leave much meat between the hole and the root of the thread.

Jim Mantyla


Last edited by admin on Wed Sep 14, 2011 5:48 am, edited 1 time in total.

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Doug S
 Post subject: fuel flow test
PostPosted: Wed Sep 14, 2011 8:33 am 
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All this talk made me decide to test my system as per Lee's suggestion.
I made it almost all the way around the block before getting a ticket for having an airplane on the road - Who knew?!


Last edited by admin on Wed Sep 14, 2011 8:33 am, edited 1 time in total.

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leewwalton
 Post subject: fuel flow test
PostPosted: Wed Sep 14, 2011 12:07 pm 
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you must have forgotten to fold the wings!

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Lee Walton
Houston, TX
N51863,N118LW
KEFD


Last edited by admin on Wed Sep 14, 2011 12:07 pm, edited 1 time in total.

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dickwolff
 Post subject: fuel flow test
PostPosted: Sat Oct 15, 2011 5:56 pm 
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I'm taking no chances. 1/2" mini-shut off came yesterday. I'm going to plump as much 1/2" as I can to minimize losses.

Incidentally... almost all the airplanes I looked at in KD had valves coming right off the fuel tank. Perhaps this isn't as big a deal as implied? Hanging the valve off the tank sure simplifies the whole system.

_________________
_________
In theory, theory and practice are the same. In practice, they are not.


Last edited by dickwolff on Sat Oct 15, 2011 5:56 pm, edited 1 time in total.

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