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Jim0258
 Post subject: Restoring N7077J
PostPosted: Sat Jul 15, 2017 10:00 pm 
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Joined: Wed Feb 12, 2014 8:09 pm
Posts: 8
In March, I flew out to CA to pick up the airplane and trucked it back to Ohio. Cubes was a big help getting me some parts I needed to get the main gear on as well as a few other bits and pieces. I had a lot of work to do on the aft fuselage, but I think that's all behind me now (hehehe). I've been meaning to post some pictures for a while, and am finally getting around to it.


Attachments:
File comment: Replacement skin installed.
ReplacementSkin.jpg
ReplacementSkin.jpg [ 54.44 KiB | Viewed 9343 times ]
InsideDoubler.jpg
InsideDoubler.jpg [ 53.29 KiB | Viewed 9343 times ]
File comment: Found some cracks in the upper and lower flared flange. None went beyond the flange itself, but I'm betting they were caused by the lack of a bolster. I stopped drilled them and installed doublers.
InsideDoublers.jpg
InsideDoublers.jpg [ 59.82 KiB | Viewed 9343 times ]
File comment: Test fit on the air frame.
FittingNewFin.jpg
FittingNewFin.jpg [ 65.47 KiB | Viewed 9343 times ]
VORAntennsMount.jpg
VORAntennsMount.jpg [ 63.55 KiB | Viewed 9343 times ]
File comment: Made a new vertical fin with a fitting for a NAV antenna.
FinJig.jpg
FinJig.jpg [ 46.02 KiB | Viewed 9343 times ]
File comment: Made a new skin with access panels.
ReplacementSkinA.jpg
ReplacementSkinA.jpg [ 50.59 KiB | Viewed 9343 times ]
File comment: I cut the flange off and made repairs.
AftBHRepairs.jpg
AftBHRepairs.jpg [ 51.8 KiB | Viewed 9343 times ]
SkinRemoved.jpg
SkinRemoved.jpg [ 49.68 KiB | Viewed 9343 times ]
SkinHadToGo2.jpg
SkinHadToGo2.jpg [ 44.22 KiB | Viewed 9343 times ]
File comment: Now, this was a problem ...
SkinHadToGo.jpg
SkinHadToGo.jpg [ 53.42 KiB | Viewed 9343 times ]
InsideLowerSkinDoubler.jpg
InsideLowerSkinDoubler.jpg [ 43.11 KiB | Viewed 9343 times ]
DoublerParts.jpg
DoublerParts.jpg [ 54.99 KiB | Viewed 9343 times ]
File comment: Customized the bolster support. The stock part would not fit, and I wanted to distribute the load a little more evenly between the BHs.
OutsideBottomDoublers.jpg
OutsideBottomDoublers.jpg [ 39.49 KiB | Viewed 9343 times ]
File comment: Main Gear On
MainGearOn.jpg
MainGearOn.jpg [ 51.34 KiB | Viewed 9343 times ]
File comment: Back in Ohio
GotHerHome.jpg
GotHerHome.jpg [ 71.13 KiB | Viewed 9343 times ]
Engine.jpg
Engine.jpg [ 113.9 KiB | Viewed 9343 times ]
Loaded.JPG
Loaded.JPG [ 129.58 KiB | Viewed 9343 times ]
File comment: Loading up the truck
Loading2.jpg
Loading2.jpg [ 124.95 KiB | Viewed 9343 times ]

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N7077J
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Rich Brazell
 Post subject: Re: Restoring N7077J
PostPosted: Sat Jul 15, 2017 11:42 pm 
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Joined: Wed Oct 21, 2009 12:33 pm
Posts: 3108
Images: 64
Location: Jamul, CA (San Diego area)
Nice looking metal work ! ;)

RB O0
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James Grahn
 Post subject: Re: Restoring N7077J
PostPosted: Sun Jul 16, 2017 12:59 am 
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Joined: Sat Oct 24, 2009 7:16 pm
Posts: 1462
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Location: USA
Wow that was a lot of work. That part you designed looks really nice. I'm glad it's coming together.
Cubes
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TonyNZ
 Post subject: Re: Restoring N7077J
PostPosted: Sun Jul 16, 2017 3:46 am 
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Joined: Thu Oct 22, 2009 10:25 pm
Posts: 106
Images: 8
Location: New Zealand
Great work. Boy there are some good restorations taking place! :)
Tony
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Jim0258
 Post subject: Re: Restoring N7077J
PostPosted: Sun Jul 16, 2017 8:00 am 
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Joined: Wed Feb 12, 2014 8:09 pm
Posts: 8
Rich Brazell wrote:
Nice looking metal work ! ;)

RB O0

Thanks! I've been getting lots of practice over the last 5 years working on a Midget Mustang Project.

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jtwigg
 Post subject: Re: Restoring N7077J
PostPosted: Wed Oct 17, 2018 11:38 am 
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Joined: Thu Sep 03, 2015 10:11 pm
Posts: 192
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Jim,

How is your project coming? Where are you in Ohio?

John

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