Thom: I remember that day at Chino like it was yesterday and I learned a lot on that visit. From the difficult time we had removing the wings to fitting them back in place and buggering up part of the skin on one wing. The rear "tubes" were way too tight and you smoothing them down to slide easier was a big improvement. They are not structural. Now as far as the "catch" is concerned it is there to support the wing(s) while the (4) pins are removed/installed. If I remember right Steve said they did not build the LS wing for the "folding feature" only for the improved performance numbers. This might explain your "catch" or lack of.
The plans call for the 225-2 catch main spar hook to be made out of 4130 steel condition "N". You said yours might be aluminum ? During my building phase and the Testing period, I've had my wings from the "flight position" to the folded position about a dozen times. During this last time at home I have noticed that the "catch" is not holding and have found that it has rounded at the corner not allowing the "hook" to catch. I reversed the 225-2 and it appears to be working now. An improvement on the catch would be to make it full width and remove the 225-4 spacers. This would allow the main spar hook to rest on more material. I think you do not want to remove the catch and or spacers as I believe they help maintain the correct distance between the (2) main inner wing fittings allowing for proper pin insertion. While the catch is a pretty easy fix, my concern is with the mating of your outer and inner wing skins...this was my biggest fear during my construction phase and I had the same skin interference during the maiting phase as we had. I made to slight adjustments (bending) to the 2 skins and the operation is much better, but I can see why some folks use the full length gap cover to avoid this problem.
You are correct in that the "5 minute" procedure is a bit of a stretch. While I still have a couple mods to make to my trailer and have only done the wing unfold/fold procedure for real once at Brown field, it still only took 20-25 minutes to get the A/C off and on the trailer. It was a 1 hour round trip in the car to and from the airport ! Now that the testing is done, I can use KSEE which is about 12 miles trailering rather than 30 miles each way. Not sure if this answers any of the questions you have ? E-mail me direct
rx115@cox.net if you have more questions. Hope to see ya at KVIS this year.
BTW...when I was constructing the 225 bushings, catch and stop I talked with CSA and they said they no longer use the "catch" 225-3, so I did not use it. I may rethink that. Lee is correct about using a spotter and not trusting the catch. This area could use a little more R & D. I plan to make a simple support to place under the wing during the morphing phase as I will be a man operation 98% of the time.
RB
NX115RX