flyingfool wrote:
Why can't a person machine with a lathe a ring into a AN bolt shaft so that the close tolerance of the bolt diameter and reamed hole can be matched, and the ring act as the stop just like the pull pins? Seems like the best of both worlds.
Can you get slightly oversized bolts in the event the spar fitting holes need to be re-reamed to get close tolerances and of course the matching bolt diameter to get a tight-tight fit.
ALso, what is the standard difference in diameter for a close fitting bolt and hole? obviously the hole has to be SLIGHTLY larger than the bolt diameter. But by how much? 1/64 of an inch?
FWIW... 1/64" is much to much. Close tolerance bolts are within a few "tenths" (10/1000's) of an inch of stated dimension. In this application you don't want a fit that is too tight, but one that does require at least light tapping to install... I'm unsure of the exact terminology, but perhaps a "light, or medium interference" fit. A little light lubrication would then be good to facilitate installation & removal, as well as to minimize wear. You really should have no discernible movement at the wingtip.
Perhaps the administrator (Lee) could move these posts into an appropriately named thread?